The Flame Boss 400/EGG Genius
BBQ Temperature Controllers


The Display

There is no display on the Flame Boss 400 or the EGG Genius. There is only the single LED located on the side of the controller which lights up to indicate that you are connected to a network.


The WiFi status of the controller is indicated using the following LED behaviors. (Dont' worry. We'll explain these WiFi modes in a later section.):

Slow Blinking Controller is in Access Point mode.
Rapid Blinking Controller is switching to Station mode and is attempting to connect to your WiFi network and the Flame Boss server.
Solid Controller is in Station mode and has successfully connected to your WiFi network and the Flame Boss server.

or

Controller is in Access Point mode and connected to your smart device using Direct Connect mode.


Connections

All the connections are on the bottom edge of the control unit. From left to right are the plugs for the power cord, pit probe and meat probe. Also, between the connections for the pit and meat probes, you can see a small hole. Inside the hole is the reset button which can be pressed by using a paper clip.

  


The Reset Button

As we just showed you, there is a small hole between to the plugs for the temperature probes. Inside is the reset button. There are two things you can do with the reset button:

  1. If you press the reset button for 5 seconds or longer, the controller is reset to the state it left the factory. All settings are lost, so the controller will no longer connect to your network and you must go through the set up process again.
  2. If you press the reset button for only 1 second, the controller's WiFi mode will switch either from Station Mode to Access Point Mode, or from Access Point Mode to Station Mode.
Obviously, resetting the controller to its factory state is intended only for when things are so FUBAR, that you need to start over. Changing the controller from Station Mode to Access Point Mode would be used if you wanted to connect your smart device to the controller in Direct Connect mode. (We'll cover this in detail in the section on WiFi operation). And switching from Access Point mode back to Station mode is necessary if you want to change your controller from Direct Connect mode back to Cloud Connect mode.

  


Power

The Flame Boss 400 and EGG Genius are powered by 12V DC. They come with a power adapter that can be used with 100-240 VAC, 50-60 Hz. The power adapter has a 5-foot cord. The power adapters for the two controllers are identical.

Since the units have a standard 5.5mm 12V barrel socket on it, you also have a number of alternatives for powering the units. There is a 12V rechargeable power supply available from Flame Boss. You can also use an automobile jump start battery with a cigarette plug to power the units. And another alternative is the Auber Instruments 12V DeWalt Battery Pack Adapter that we recently reviewed.


Temperature Probes

The Flame Boss 400 and EGG Genius both come with two temperature probes, one for the pit and one for the meat. These probes have a braided stainless steel cable and should be good up to 475°F. (Note that there are different limits stated in different locations. The literature that comes with both controllers, does state that they are intended to be used at 400°F or less.) Notice that the meat probes have a color coded piece of tubing on the probe end of the cable. The color of the tubing matches the color of the plug to help sort out which cable is which. Be careful not to kink the cables and it is probably wise to protect any junctions between cables and probes from moisture.

There are also optional temperature probes available separately from Flame Boss with PTFE (teflon) coated cables. They are a little less tolerant of heat, but incredibly easy to coil up without kinking the cables.

The probe and the wire should be shielded from direct radiation from a hot fire. Do not let it come into direct contact with flames. If you need to shield the wire, you can place a layer of aluminum foil beneath it. Also, having the pit probe itself exposed to direct radiant heat can cause it to register a temperature which is higher than the air temperature in the cooker, and thus fool the controller into cutting back on the fire.

An alligator clip is provided with the pit probe which you can use to clip the probe to your dome thermometer or the food grid, as you see fit.

Unlike many of the controllers on the market, Flame Boss probes are not thermocouples. They are platinum RTD sensors. What's that? Well, if you don't want to know skip the next 3 paragraphs.

First of all, a thermocouple works on the Seebeck effect. When two ends of a conductor (wire) are at different temperatures, a voltage is created between the two ends. The magnitude of the voltage depends on the temperature difference between the two ends. The magnitude of the voltage also depends on the metal that the wire is made from. If you take two conductors made from different materials, there will be a different voltage created in each conductor. Different types of wire will thus generate different voltages for the same temperature difference. Then if you connect the two conductors at one end, the two voltages will add producing a voltage across the two conductors that varies with temperature. With me? If you know the materials, then you know the voltage generated for each temperature and this then gives you the DIFFERENCE in temperature between the two ends of the pair of conductors. Finally, you put a thermistor inside the meter that the probe plugs into to tell you the temperature of that end of the pair of conductors. Voila! You know the temperature of one end of the pair of wires, and you know the temperature difference between the two ends. Therefore you know the temperature of the other end! Simple, eh?

Well, platinum RTD sensors work like this. Many materials have an electrical resistance that varies with temperature. So if you can measure the resistance, you know the temperature. Platinum is a popular material for this type of sensor. You pass a small current through the sensor, measure the resistance and deduce the temperature.

What's the difference? Thermocouples are faster reacting and can measure much larger temperature ranges. RTD sensors are more accurate and more stable. Why choose RTD sensors over thermocouples? It turns out that an RTD sensor does not need to be calibrated to the unit which simplifies things a bit. The slower response time is not a critical factor in this application and the RTD sensor is more accurate, so RTD sensors are a reasonable choice.

Still with us? Good. One note of warning before we proceed. The plugs used on these probes are the same as the plugs used on probes made by at least one other manufacturer of temperature controllers. Thermocouples and RTD probes are not plug compatible, so just because the plug looks the same, don't be tempted to use the probes from another manufacturer.


EGG Genius Support For Multiple Meat Probes

And now we come to the most important difference between the Flame Boss 400 and the EGG Genius. Specifically, the ability to add up to two additional meat temperature probes to the EGG Genius controller. The EGG Genius has different temperature probe jacks which allow the use of optional y-cables that plug into the EGG Genius controller. The Flame Boss 400 doesn't have these special jacks and therefore you cannot use the y-cables to add more probes.

Using two y-cables, you now have four sockets for temperature probes. All Flame Boss temperature probes appear to work with the y-cables as we used one of the original Flame Boss 100 probes and it was recognized. Y-cables and additional food probes can be purchased separately from Flame Boss.

Here is a photo of one of these y-cables. Note that one wire is labeled "M2/M3". The photo doesn't show it, but the other wire is labeled "Pit/M1". This will help you figure out which probe is which when you hook them up to the controller.


Here's a handy dandy graphic to help you figure out which probe goes where if you use one of the four possible configurations of y-cables:


It is worth noting that you can plug and unplug the meat and pit probes at any time without having to cycle power on the unit. The probes will simply appear and disappear from the display when you plug and unplug them. Also, whichever App you decide to use (Flame Boss or EGG Genius), it will show entries for the Meat 2 and Meat 3 probes regardless of whether or not you have Y-cables and extra probes plugged in. (With the Flame Boss 400, you will only see one entry for a meat probe. We'll show you this later when we show you some of the App screens.)


Temperature Probe Accuracy

We measured the room temperature and the temperature of boiling water using the Flame Boss 400 and EGG Genius controllers. Using our boiling point calculator to determine the boiling point of water in our locaton (211.8°F), we then measured the temperature of boiling water with each of the probes:

Flame Boss 400EGG Genius
Probe  Room Temperature   Boiling Water   Room Temperature   Boiling Water 
Actual 70.8°F 211.8°F 70.9°F 211.8°F
Food 1 71.0°F 211.0°F 71.0°F 211.0°F
Pit Probe 70.0°F 211.0°F 71.0°F 210.0°F


As you can see, both controllers recorded room temperatures that were within 1.0°F or less of the actual room temperature. As you can also see, the same was true for the Flame Boss 400 when measuring the temperature of boiling water. The EGG Genius pit probe was off by less than 2.0°F. Frankly, this really isn't a concern. All the probes were within the error range for a platinum RTD probe except for the EGG Genius pit probe, and even that probe was very close to the being within the error range. And of course, 2.0°F is more than enough accuracy to control the temperature of a cooker. And compared to the 50°F swing that is typical of most kitchen ovens, 2.0°F is a tiny blip. How tiny? Well here is how well our $2200 Bosch oven holds 300°F:


That's a 43°F swing on the last oscillation. Again, an error of a few degrees on your pit temp is irrelevant.


Calibration

As we previously explained, RTD sensors require no calibration, so there is no calibration procedure. If your probes all consistently read off by a significant amount, you should contact Flame Boss support to investigate.


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